Parts made with 9T Labs technology can replace metal

Nov. 16, 2022
Red Series Additive Fusion Technology can reduce design time, make parts that weigh only 20 percent of comparable metal components and save half the cost.

Red Series Additive Fusion Technology (AFT) With this 3D printing system and software from 9T Labs, users can make structural composite parts that can compete with aluminum parts at scale within an automated manufacturing environment. 

What’s new? The printer, which at the K Show produced a rear suspension rocker arm for a motorcycle made from KetaSpire polyetheretherketone with continuous carbon fiber. Illustrating the printer’s advantages, the part was 37 percent less expensive and 50 percent lighter than a comparable aluminum part. The technology has been available in the U.S. since June, when 9T Labs opened its office in Boston. 

Benefits Time and cost savings, compared with manufacturing using traditional means and materials, like metals. According to 9T Labs, users of the printer can reduce design time, make parts that weigh only 20 percent of comparable metal components and save half the cost. The AFT system produces parts in a reproducible and quick fashion — with overnight printing possible. 

9T Labs, Boston, Yannick Willemin, [email protected], www.9tlabs.com 

Vital Statistics 

Print volume13.8 inches by 10.6 inches by 9.8 inches 
Printing temperature752 degrees Fahrenheit 
Material storage temperature212 degrees Fahrenheit
Printable resinsPolyetheretherketone, polyetherketoneketone, polyphenylene sulfide, PA 12, bio-based PA 
Continuous fibers that can be printed Carbon, glass, basalt 
Maximum possible fiber volume content60 percent
About the Author

Karen Hanna | Senior Staff Reporter

Senior Staff Reporter Karen Hanna covers injection molding, molds and tooling, processors, workforce and other topics, and writes features including In Other Words and Problem Solved for Plastics Machinery & Manufacturing, Plastics Recycling and The Journal of Blow Molding. She has more than 15 years of experience in daily and magazine journalism.