Caracol adds xHF extruder to Heron AM platform

April 7, 2025
It is designed to 3D print large-scale parts and can process two materials at a time.

Heron AM Caracol’s robotic additive manufacturing platform integrates hardware, software and automation to make large-format advanced industrial parts through thermoplastic composite pellet extrusion. With it, users can make a wide variety of parts for a range of sectors, including prefab structures and housing modules, molds and silos, for the aerospace, construction and marine industries. 

What’s new? The xHF extruder, which Caracol introduced in March at the JEC World trade show in Paris. The new extruder works with the company’s Heron AM 3D printer platform. The extruder, which has an extrusion rate of up to 165 pounds per hour, can process multiple materials and composite materials.  

Benefits Fast and flexible production of large-scale industrial components. Featuring a dual chamber and custom nozzles, the xHF can process two materials at a time. It is compact and designed for producing parts with minimal component stress and enhanced durability. According to Caracol, the Heron AM platform is efficient and flexible, and can print a wide range of high-performing polymers and composites, including recycled materials. 

Caracol Inc., Pflugerville, Texas, 512-644-2910, www.caracol-am.com 

Vital Statistics

Weight  

About 452 pounds  

Dimensions  

5.8 feet by 1.4 feet by 2.1 feet 

Throughput  

165 pounds per hour to about 364 pounds per hour  

Number of heating zones 

Maximum temperature 

842 degrees Fahrenheit 

Number of cooling zones 

Nozzle range  

5mm to 24mm 

 

About the Author

Karen Hanna | Senior Staff Reporter

Senior Staff Reporter Karen Hanna covers injection molding, molds and tooling, processors, workforce and other topics, and writes features including In Other Words and Problem Solved for Plastics Machinery & Manufacturing, Plastics Recycling and The Journal of Blow Molding. She has more than 15 years of experience in daily and magazine journalism.